Heavy Duty crankshafts of 12 & 16 Cylinder Engines length 2.5 mtr are fully machined and ready to use.
From Raw forgings to turning, heat treatment, grinding, finishing, washing and packing.
The facility deploys high end & specialized CNCs & SPMs.
- GFM make CNC Milling SPM for Crankshaft Pin Milling.
- EMA make Semi Automation CNC Induction Hardening for Crank Journal & Pin Dia& Radius Induction Hardening.
- Naxos make Fully Automatic 7 axis CNC Cylindrical Grinding for Crank Pin Finish Grinding.
- Fully Automatic 2 Axis CNC Superfinishing SPM for Crank Pin & Journal Lapping.
- Abro make Dynamic Balancing Machine for Crankshaft Balancing.
- Fully Automatic Crankshaft Washing SPM for Crankshaft finish Washing.
Quality
Apart from online quality checks during the manufacturing process quality control is ensured via two Inspection & Standards Rooms.
- BAKER-Auto Gauging Semi Automatic Dia Inspection Gauge for inspection of Crankshaft diameter.
- Microscopic Thread Root Inspection using an Abrasive Cutting & Lapping Machine.
- Millipore Partical inspection for cleanliness.
- Induction Harden Case depth Inspection using Micro Vicker Hardness Tester.
- Crankshaft Fillet Radius & Profile & Roughness inspection using Talyor Hobbson Profiling Machine are done.